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Mine planning …then what?

Published: 28 January 2015

During the early 90’s when I managed various open-pit contract mines on behalf of one of the biggest contract mining companies, I recall that on more than a dozen of open-pit contracts carried out during my tenure, the mine plans issued by the Mining Company were impractical and unsuitable for implementation. Following discussions with several of our competitors at the time, I realized that the aforesaid was not an exception but rather the norm.

Notwithstanding, during 1996 I embarked upon an aggressive approach to address this skill shortage and established Tacmin, with the specific intention to grow a business which focused on closing the gap between technical and practical mining. Based upon observations made following 18 years of servicing mining clients on more than 50 multi-commodity open-pit mines across Africa, I can with regret report that the problem I came across in the early 90’s, very much appears to be still relevant today.

Sadly enough, software companies have constantly attempted to address the problem and in my opinion have succeeded to develop more advanced mine engineering and planning software; to the extent that the industry is now reliant upon “software engineers” to solve problems, while the gap between practical and technical continues to widen. In general, the inefficiencies due to this skill shortage was up until now something that could have been absorbed, however in the current economic climate, mining companies continue to contend with price volatility, geopolitical turmoil, rising costs, declining grades and a general lack of access to financing.

In light of the many ongoing challenges, several industry leaders have urged mining executives to sharpen their focus in order to achieve sustainable productivity improvements and embrace new forms of innovation. While many have turned to uncovering hidden costs and restructuring their supply chain, one of the main areas of focus has been flagged as mine planning, with the aim to create effective mine plans and track daily adherence to production volumes. But how do we overcome this with the lack of skills among miners and lack of accepting responsibility by the mining contractor?

Sometime in the mid 2000’s, I recall sitting in a boardroom of one of the mining companies, owner of at least 5 open-pit mines across Africa at the time, attending presentations by mining experts backed by some of the most advanced software on the market, who presented the most lucrative budget forecasts for the medium term. Our involvement was to audit and test the proposed schedules and plans and regrettably we had to point out that the equipment employed at the time did not have the capability to achieve the production levels which were reported. Aforesaid was further enforced by the CEO then, who stated that he has for years seen everything working on paper, but not on the ground.

Since Tacmin has from inception focused on bridging the gap and making their mine plans, schedules and forecasts happen on the ground (and continue to do so), our customers have without fail always benefited while conformance to our mine plans have consistently remained above 90%. Regrettably, we experienced in most instances that mine plans and schedules compiled by others had to be re-engineered by ourselves prior to implementation. People often ask what is the main contributor to Tacmin’s success in this regard, and I always reply that we apply first principles, take responsibility for implementation and religiously track progress against the design, plan and schedule.

Whilst several mining companies may have already experienced that throwing money at the mine plan has not solved the problem, all is not lost for mine owners. Open-pit mining companies can start to regain control of their operations by ensuring that appropriate monitoring is in place. One does not have to sit and wonder, or experience unsatisfactorily results while not being able to establish what is the true cause to non-conformance. After all, as James Harrington put it “Measurement is the first step that leads to control and eventually to improvement. If you can’t measure something, you can’t understand it. If you can’t understand it, you can’t control it. If you can’t control it, you can’t improve it.” In fact, an increasing number of mining companies, similar to many other industries, are starting to recognize the benefits of aerial monitoring and its ability to provide quick and comprehensive data and visual observation of an entire mine inclusive of its operations.

In light of the increasing demand for Tacmin’s services, the company has since 2013 re-geared itself to rapidly respond to the needs for faster turnaround of open-pit mines and as a result is now better placed than before to assist customers through an unique blend of services that enable them to:

Monitor mining operations: By establishing and making results transparent to all by means of advanced turnkey aerial and mapping solutions, thereby providing clients with ongoing monthly updates of the as- built situation through aerial surveys for an objective comparison of the mining progress and mine plan conformance, bench-marked against reported schedules and costs.

Conduct audits of all technical and production related matters: Assess the practicality of mine plans and schedules as well as the effectiveness of manpower, equipment and resource capability to comply with the anticipated schedule, and plan and present with the aid of aerial collected data, deviations from the mine plan.

Work in close collaboration with mines personnel: Implementing and rolling-out the mine plan and budget while periodically tracking and monitoring progress against the mine plan becomes the ultimate key to success and sustainable improvement. Having a plan but not implementing it, is as good as not having a plan at all. Mine companies need to ensure that on-site personnel and contractors are properly aligned with the plan and able to carry it through. This can be particularly challenging in some instances given the hostility in mining contractor relationships. In such cases, most companies elect to appoint a Client’s representative or independent party who can take up the responsibility of ensuring a smooth implementation.

Tacmin Madini has a considerable track record of appointments as the Client’s Representative / Engineer in numerous mine optimisation and contractor management assignments. In the aforementioned role, Tacmin assumes the responsibility for various functions such as verification, compilation, approval and management of data, contract agreements, engineering designs, mine plan conformance, progress tracking, measurement, certification, budgets and cost.\

Website: www.tacmingroup.com

SECOND PHASE OF 42 HECTARE RESIDENTIAL ESTATE IN SOMERSET WEST TO LAUNCH IN SEPTEMBER

Published: 14 August 2014

The second development phase at Somerset Lakes, a 42-hectare residential estate in Somerset West, will be released to the market in mid September. The first phase sold out rapidly, with 114 sales being recorded within just six weeks of the launch. Construction of the first phase is well under way and occupation is expected to take place in mid 2015.

The new phase, Waterford Green, comprises 48 freestanding double-storey houses, selling from R1,3 million including VAT, no transfer duty. These two and three bedroom homes offer spacious, contemporary, open-plan living areas and private gardens. All homes include at least two bathrooms, one being en suite, and the three-bedroom design offers a garage and an optional guest toilet.

According to Dave Harris, Sales and Marketing Manager of Somerset Lakes, the new product has been specifically designed to help meet the growing demand for affordable, quality housing in the popular Somerset West area.

“We’ve been inundated with requests from buyers looking for houses,” Harris said. “People want freestanding homes with gardens, views and security, in close proximity to the centre of Somerset West, and that’s exactly what our latest product at Somerset Lakes has to offer.”

Designed by Schabort Associates Architects, the new development phase is located alongside the six-hectare lake that gives the estate its name.

“This unique feature is a huge attraction,” Harris commented. “It’s ideal for swimming, canoeing, sailing, windsurfing and fishing, and home to a rich variety of water birds. A magnificent community clubhouse on the shores of the lake, The Summer Club, will enhance the appeal of this fantastic recreational asset, providing residents with play areas, boat sheds, a sandy white beach, and a swimming pool and deck area with stunning views of False Bay and the Hottentots Holland mountains.”

The developers, Omwieco (Pty) Ltd, a consortium of highly experienced development professionals backed by financial giant Investec, have devoted no less than 40% of the estate’s total area to green, open space for the recreation of residents. This includes the lakes and other water features, a mature forest of stone pine trees, landscaped parks and gardens, and kilometres of walking trails and mountain biking tracks.

An indigenous fynbos nursery has been established on the estate, which was recently awarded the prized 2014 SALI Gold Award for landscape design by the South African Landscapers Institute.“No expense has been spared to implement the most technically advanced security system at Somerset Lakes,” said Harris. "These measures include electrified perimeter fencing with 70 high-definition surveillance cameras, which are monitored around the clock from the hi-tech guardhouse, 24-hour guarding and patrols, and an on-site rapid response team. Other advanced features include biometric fingerprint access control."

All homes in the estate will be hardwired with fibre-optic cabling for superfast internet access, DStv and VOIP telephone connectivity, which will allow free telephone calls within the estate.

A Curro Castle School is being constructed on the estate and is due to open its doors in 2015.

Convenient access to the Somerset West village has been provided by the developers through the R16 million construction of Reunion Drive, which links the main entrance of Somerset Lakes to Sir Lowry’s Pass Village Road under a specially constructed railway bridge. Just a few hundred metres from this entrance, an upmarket new shopping centre is now under construction, where Checkers, Woolworths Foods and Clicks will be the anchor tenants.The Vergelegen Mediclinic and the Somerset West CBD are less than two kilometres away, while popular Somerset Mall shopping centre is just 3,5 kilometres from the estate.

“When you consider the amazing lifestyle advantages Somerset Lakes offers, the security, the convenience of the surrounding amenities, and the incredible natural beauty of the estate, I have no doubt our second phase will sell as fast as the first one,” said Harris.“I strongly advise anyone interested to register online for an invitation to a pre-launch sales opportunity, ahead of our public launch in mid September, to avoid disappointment.”

For further information visit www.somersetlakes.co.za or phone 021 202 2200.

Live and in person Dr Dave Norton, Internationally acclaimed co-architect of the Balanced Scorecard - HBR rated BSC as one of the most influential management ideas for the past 75 years

Published: 07 July 2014

Business Results Group and GIBS presents The 10th Progress Conference on Balanced Scorecard Essentials, with Dr David Norton, Live and in Person. Dave Norton will present a one day programme in JHB on the 11th September 2014. In 2012, over 500 executives participated in his colleague, Professor Kaplan’s event in South Africa.

Dr Norton has most recently been honoured by Thinkers 50 in their Hall of Fame sharing this acclaim with Tom Peters, Warren Bennis, Howard Gardner, Charles Handy, Philip Kotler, Henry Mintzberg, Kenichi Omae, Ikujiro Nonaka and his colleague Professor Kaplan, for their mammoth contribution to business management and leadership. Harvard Business Review recognised the Balanced Scorecard as one of the most influential management ideas in the past 75 years.

The 2014 programme includes the latest findings and experience in Strategy measurement, leadership, human capital and cross functional priorities and solutions.  

This is what his clients have to say,

“Our BSC helped us to deliver superior performance, consistently and predictably in all facets of our organisation.” Kris Gopalakrishnan, CEO, INFOSYS

“BSC is the strongest tool I have seen in 22 years of my career, to align people in the organisation to the corporate objectives.” Sunil Wahwa, CEO, New Delhi Power

“I am convinced that implementing the Balanced Scorecard has helped us to deliver record-breaking progress over the past 5 years.” Bill Padfield, CEO, Data Dimensions

To acquire access to Dr Dave Norton’s latest thinking, findings and solutions to execute strategy in a new economy, call Angela on 011 463 9898. For further information visit www.theprogressconference.com

What's YOUR business game plan?

Published: 06 February 2009
{pp}Are you a professional or an enthusiastic amateur when it comes to managing and coaching your business team?